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Production Equipment

Fully Automatic Static Pressure Molding Line

The fully automatic static pressure molding line introduced by Xindong Industrial Group from HWS of Germany:

Flask size: 1300×900×350/350 mm

Production efficiency: 90 molds per hour

This technology features favorable surface quality, high dimensional accuracy, small machining allowance, consistent casting weight, high production efficiency and pattern utilization, low noise, eco-friendly working environment and other advantages. It is especially suitable for manufacturing all types of precision castings.

One-Drive-Two Inductotherm Furnaces (USA)

One-Drive-Two Inductotherm Furnaces (USA):

3 sets of medium-frequency induction melting furnaces, each with a capacity of 6 tons per hour

Short-flow process: Blast furnace hot metal + scrap steel + returns

Cost reduction of 300~400 RMB per ton of castings

Main molten iron grades for the static pressure molding line: Grey Iron, Ductile Iron, Vermicular Graphite Iron

Equipment features: High production efficiency, high safety factor, energy saving and environmental protection.

XHS2411×20 Fixed-Beam Gantry Boring and Milling Machining Center

The XHS2411×20 fixed-beam gantry boring and milling machining center is a series product developed by Jinan No.2 Machine Tool Group Co., Ltd. on the basis of integrating advanced foreign technologies.

Structural features of the machine tool: fixed bed; moving worktable (X-axis); fixed gantry frame; ram-type main milling head can move horizontally along the beam guideway with the slide carriage (Y-axis), and can also move vertically along the guideway of the slide carriage (Z-axis). The latest FANUC 31i-MB series is adopted for the CNC system.

The machine tool is capable of milling, boring, drilling, rigid tapping, counterboring and other operations, and is suitable for roughing and semi-finishing of automotive molds.

ABB Automatic Core Setting Robot

The automatic core setting robot is introduced from ABB (China), headquartered in Zurich, Switzerland. This equipment doubles the output. Compared with other similar robots used in material handling, loading/unloading and other process applications, it cuts the operation cycle in half.

No worry about corner cutting: Most robots suffer from corner cutting during high-speed operation. The ABB robot adopts a unique combination of “brain” and “muscle”. It can maintain consistent motion paths regardless of operating speed.

Excellent reliability: The ABB robot delivers outstanding reliability. It performs steadily even in the harshest working environments or under rigorous all-weather operating requirements.

Hyundai WIA Vertical CNC Machine Tools / Vertical Machining Centers

Vertical CNC machine tools / vertical machining centers are imported from Hyundai WIA Machine Tools Co., Ltd., South Korea.

The main bed structure of the equipment is designed based on FEM (Finite Element Method) analysis to minimize vibration to the greatest extent. It enables stable cutting at high acceleration/deceleration rates with minimal vibration. The belt-driven spindle is equipped with precision spindle bearings, supporting operating speeds up to 8000 rpm.

The spindle structure minimizes thermal displacement. The bed and column adopt an integrated box-type column structure. Optimized for torsion and rigidity, this structure delivers excellent vibration absorption.

An AC motor is used for constant linear speed control to ensure stable cutting. The machine is fitted with multi-column cylindrical roller bearings and radial thrust ball bearings.

Full Production Process of Auto‑Parts

Step1 Melting

Raw metal materials are melted at high temperature to obtain qualified molten metal.

Step2 Molding

Molds are made to form the target shape for auto‑parts.

Step3 Casting

Pour molten metal into prepared molds for solidification and forming.

Step4 Polishing

Remove burrs and surface defects to smooth the workpiece surface.

Step5 Warehousing

Inspect finished products and store them in designated warehouses.

Step6 Logistics

Arrange shipment and deliver qualified goods to customers